Direct to Film | DTF Printing
Revolutionizing Custom Apparel Decoration
Direct-to-Film or DTF printing is transforming the world of garment decoration with its unmatched versatility, vibrant color reproduction, and ease of use. At Print My Tee, we specialize in providing premium-quality DTF prints designed to cater to a variety of needs – from small-scale customizations to large-scale production. Whether you’re a business, a brand owner, or a hobbyist, DTF printing offers the ultimate solution for high-quality, durable designs that stand out.
Our Direct to Film Design Samples
It's great to see that you're interested in our embroidery products. We have a huge range of options available, and we're here to cater to the needs of anyone and everyone – from big companies like Fortune 500 to those planning birthday parties and family reunions. No matter the size of your order, we're happy to help you. Let us know how we can assist you!
What is DTF Printing?
DTF printing is an innovative printing method where designs are printed directly onto a specialized film, coated with adhesive powder, and then heat-transferred onto garments. This cutting-edge process eliminates many of the limitations of traditional printing techniques, offering flexibility in design, color, and application on a wide range of materials.
Our DTF Printing Process
DTF printing is a versatile and efficient method for transferring vibrant designs onto a wide range of fabrics. Here's a detailed breakdown of the process:
Preparing the Design
- Software: Use graphic design software (e.g., Photoshop, Illustrator) to create or edit your design.
- File Format: Save the design as a high-resolution PNG file with a transparent background to maintain quality and detail.
- Color Configuration: Ensure the design uses CMYK color mode for accurate color reproduction.
Printing on the PET Film
- Printer Setup: Use a specialized DTF printer with dual CMYK and white ink capabilities.
- PET Film: Load the PET (polyethylene terephthalate) film into the printer. This film is specifically designed for DTF printing and has a glossy finish on one side.
- Print the Design:
- Color Layer: First, the printer applies the colored design layer.
- White Ink Layer: Next, a layer of white ink is printed over the design. This white layer acts as a base, ensuring the design’s colors remain vibrant when transferred to dark fabrics.
Applying the Adhesive Powder
- Adhesive Powder Application: The freshly printed PET film is fed into an automatic powder shaker. This machine ensures precise and even application of the hot-melt adhesive powder onto the wet ink.
- Even Distribution: The shaker evenly spreads the powder across the design, eliminating the need for manual handling.
- Removing Excess: Any excess powder is automatically removed, ensuring a clean and smooth layer for optimal transfer results.
Curing the Adhesive Powder
- Automatic Curing Process: After the adhesive powder is applied, the PET film moves seamlessly into an automatic curing system, where controlled heat is applied to melt the powder.
- Precise Temperature Control: The system ensures the adhesive powder melts evenly, creating a consistent bonding layer without overheating or damaging the design.
- Completion: Once cured, the film is ready for storage or immediate transfer application. This automation eliminates manual errors and ensures high-quality, professional results every time.
Transferring the Design
- Preparing the Fabric: Lay the garment on a flat heat press bed. Pre-press it for 5-10 seconds at 180°C (350°F) to remove moisture and wrinkles.
- Positioning: Place the PET film with the design face-down on the garment.
- Heat Press: Press the design at 310°F-320°F (155°C-160°C) for 10-15 seconds using medium to high pressure.
Peeling the Film
- Cooling: Allow the garment to cool completely before peeling the PET film.
- Peeling Type: Perform a cold peel by gently removing the film to reveal the transferred design.
Post-Press (Optional but Recommended)
- Final Press: Cover the design with parchment paper or a protective sheet and press again for 5-10 seconds. This step enhances durability, smoothness, and adhesion while reducing shine.
